2014年6月份，阿特拉斯空壓機ZA 6g-300低壓，為蒙古-呼和浩特的金達威醫藥集團的營養補充制造工廠，提供高可靠節能環保的無油壓縮空氣，主要將壓縮空氣用于發酵過程當中。金達集團，世界領先的營養補充劑供應商，現目前已擁有了三個生產制造基地，在廈門，呼和浩特，蒙古。為了滿足在發酵過程中的壓縮空氣需求，阿特拉斯公司的銷售與技術服務團隊首推ZA 6g-300低壓螺桿式空壓機并確保該機組在蒙古呼和浩特生產線的平穩運行。
依據生產部門領導的生產流程介紹，當將壓縮機用于發酵過程最重要的步驟之一是我們的重點在添加劑的生產工藝和制造上，其中還包括了輔酶Q10、DHA、ARA、牛奶和營養健康產品等。有16個發酵罐鏈接到了生產線，預過濾器，分離器等設備可能會導致壓力和空氣損失下降。我們需要確保并保持發酵罐的進氣壓力在2至2.5帕同時需要考慮其它的生產工藝和條件，我們設置了前端輸入壓力在3帕保持發酵生產線的穩定運行。
當在發酵的過程當中，由于壓縮空氣進入發酵過程的直接接觸，空壓機的壓縮空氣純潔度是至關重要的。即使非常微小的空氣壓縮機潤滑油的痕跡會殺死細菌，導致最終的產品受到污染，把消費者的健康帶到風險區。正因如此，為了確保無油壓縮機的無油壓縮空氣壓力是我們大家關注的焦點。
阿特拉斯空壓機所生產出來的壓縮機空氣純潔度百分百，首家獲得ISO8573-1 0級認證。眾多周知，0級意味著污染零風險，損壞或者不安全的產品零風險，以及因工作停工損失零風險。ZA空壓機機站的可靠性高，耐用性持久。阿特拉斯證明了螺釘技術，不銹鋼冷卻器，AGMA A4/DIN 5齒輪，和藝術電氣傳動系統的狀態，所有一切都有助于整體的可靠性高。無油壓縮機技術的領導者，以確保用戶今年的安全生產年不間斷。
ZA 6g-300設備，全封閉電機確保連續IP55操作和出色的可靠性,同時還集成變頻驅動技術提供了高達35%的電能源的節約，大大降低了用戶用電方面的損耗。
“Fermentation is one of the most important steps in producing our key additives, including coenzyme Q10, DHA, and ARA for milk and nutritious health products,” said Mr. Jiang , Site Manager at Hohhot.
“As there are 16 fermentation tanks connected to the production line, the pre-filter, moisture separators and other equipment may cause drops in pressure and air loss,” said Leo Yang, Senior Sales Engineer with Atlas Copco. “To maintain the incoming air pressure in the fermentation tank at 2-2.5 bar – and taking into consideration other production processes and conditions – we set the front-end input pressure at 3 bar to keep the fermentation production line running stable.”
The purity of the compressed air is of critical importance during the fermentation process. “As the compressed air comes into direct contact with the fermentation process, air purity is vital. The presence of even small oil traces will kill the bacteria, contaminate the end product and put consumers’ health at risk. Therefore, absolute oil-free compressed air is our focus,” stressed Mr. Jiang.
The first manufacturer to receive ISO 8573-1 Class 0 (2010) certification, Atlas Copco ZA compressors have set a new standard for 100% air purity. Class 0 means zero risk of contamination; zero risk of damaged or unsafe products; and zero risk of losses due to operational downtime.
ZA compressors also stand for durability and reliability. They incorporate Atlas Copco’s proven screw technology, stainless steel coolers, AGMA A4/DIN 5 gears, and state-of-the art electrical drive systems – all of which contribute to overall high reliability.
Added Mr. Jiang, “Atlas Copco is the technology leader of oil-free air compressors today, which ensures us uninterrupted and safe production for years.”
Equipment spotlight: ZA 6G-300,Totally enclosed IP55 motor ensures continuous operation and exceptional reliability,Integrated variable speed drive technology offers energy savings up to 35%.
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